Standby 500kw Prime 400kw Biogas Natural Gas Generator for Breeding/Alcohol Plant/Starch Factory

• Customization: Available
• Output Type: AC Three Phase
• Gas Source: Natural Gas
• Model NO.: Kp550pn
• Power: ＞200kW
• Standard: Standard
• Appproved Certificate: Ce ISO SGS Soncap TUV
• Voltage 1: 380V/220V 400V/230V 415V/240V 480V/277V
• Frequency1: 50Hz
• Voltage 2: 220V/127V 230V/132V
• Frequency2: 60Hz
• Transport Package: Plywood&Plastic with Foam
• Specification: diesel engine W/C alterantor with controller
• Trademark: Kanpor
• Origin: Original of China
• HS Code: 8502110000
• Production Capacity: 10000/Year

Product Description

Standby 500kw Prime 400kw biogas generator for breeding/alcohol plant/starch factory

Natural Gas/Biogas Diesel Generator Set
Gas Genset, Natural gas diesel generat set,From 24kw-2400kw Powered by Cummins / Weichai / Deutz

The technical parameters of natural gas genset
1.1. Generator Set Parameters
Model:	KP500-PN
Performance Grade:	G2
Rated Power:	440kW 550kVA
Standby Power:	400kW 500kVA
Rated Current:	720A
Rated Voltage:	400/230V
Rated Frequency:	50HZ
Rated Speed:	1500rpm
The Factor of Rated Power:	0.8(lag)
Phase:	3Phase, 4line
The regulating rate of steady voltage:	≤±1%
The regulating rate of instantaneous voltage:	≤±20%
The regulating rate of steady frequency	≤1%
The regulating rate of instantaneous frequency:	-10%~+12%
The time of steady voltage:	≤1s
The Recovery Time of Frequency:	≤5s
Usage Condition:	Temp. -12~45ºC, altitude ≤2200m
Fuel Consumption(Nm3/Kw.h)	0.29Nm3/Kw.h
1.2. Engine Parameters
Model:	KP6190N/450KW
Type:	Line, 6-cylinder, 4-stroke
Air Intake:	Turbocharged, AA-inner-cooling
Bore*Stroke:	190mm*210mm
Starting Method	24VDC electric start
Air intake way	Turbo cooled
Fuel control	Oxygen sensor closed loop control
Coefficient of gas	Proportion type hybrid
Cooling system	Closed-loop water cooling
Oil consumption	1.08g/kw.h
Compression Ratio:	11.5:1
Displacement:	35.8L
Rated Power:	450KW
Speed:	1500rpm
The regulation of rotating speed	E-Speed
Start Method:	DC24V Electric start
1.3. Alternator Parameters
Mode:	STF354D-400KW
Type:	Three-phase, four-wire, Brushless Exciter
Rated power:	400kW 500kVA
Rated voltage:	400/230V(AC)
Frequency:	50Hz
Insulation class:	Class H
Protection class:	IP23
cooling method:	Air-cooled, self-cooling
1.4. Control System:
Electronic throttle	Bosch
Air inlet temperature pressure sensor	Bosch
Crankshaft position sensor	Bosch
Wide range oxygen sensor	Bosch
ignition coil	IC-SP
RC pressure regulator	MADAS
Proportional mixer	IMPCO
1.5.Weight and Size Parameters
Open type weight (kgs)	9980
Open type size (mm)	6000*1950*2100
Soundproof type weight (kgs)	11980
Soundproof size (mm)	7200*2100*2200
QUOTATION open type FOB FUZHOU	USD73882
QUOTATION silent type FOB FUZHOU	USD79211
QUOTATION open type FOB FUZHOU	USD62799
QUOTATION silent type FOB FUZHOU	USD67320
QUOTATION open type CNF KARACHI K PORT	USD63799
QUOTATION Silent type CNF KARACHI K PORT	USD68320
2.1 Design Philosophy
The generating set is a power generation device with the gas fuel as the power source, and the thermal power is converted into electric energy by the ignition engine. Equip cooling system, lubricating system, fuel supplying system, control system, power output, parallel, common base. Able to work with low pressure, high pressure gas and liquid fuel.
Connect the gas engine to the alternator with flange and install on the welded common base. Set shock mitigation system to eliminate the vibration when running.
Unit control system group use the control module DEEPSEA or SMARTGEN Generator set and set on the common base.
Set the gas valve integration group on the common base, include Manual cut-off valve, pressure gauge, filter, pressure regulating valve, safety electromagnetic cut-off valve, flame blocking device.
Gas engine: using Weichai/Cummins/Deutz/Doosan diesel engine as base machine, high energy sequential ignition, Gas specific debugger, all parts of control system are from the well-known brand in the word.
Alternator: jiangsu lingyu self excitation brushless AC synchronous generator
2.2.Running Requirement
gas pipe inlet pressure kPa	≥15kpa
methane volume content	≥70
Heat Value MJ/Nm 3	≥34.09
H2S concentration mg/Nm3	≤150-200
NH3 Concentration mg/Nm3	≤20
Impurity particle Concentration mg/Nm3	≤30
Impurity particle size μm	≤5
Water Concentration g/Nm	≤40g/Nm 3 , No free water
2.3. Formation of Mixed Gas
Air will be filtered from the dry type filter of engine.
pressure regulating valve evenly supply gas and mix via proportional mixer.
Exhaust gas turbocharger compress mixed gas to improve the engine charging efficiency.
using oil cooling or water cooling double cooling booster to ensure booster regular works.
inner cooling system
using air to air or water to air inner cooling to reduce the mixed gas temperature, increase the density and improve the engine efficiency.
2.4. Engine Ignition Management System
After the control system of the muti-point sequential ignition engine collects the position signal of the camshaft, it controls the ignition coil to fire in sequence
DC24V
The ignition time and ignition energy can be accurate via programming the Map
Equip high energy ignition coil for each cylinder
Self-learn Function: ECW will self-correct the running parameter via temperature sensor, pressure sensor and throttle position signal.
Industrial grade spark plug, high voltage wire
Work Temp. :-20°to 85°
Exhaust System
Dry Type,Heat insulated exhaust manifold
Industrial grade muffler
Exhaust shock proof corrugated pipe
2.5. Lubricating System
Forced lubricgtion by Lube oil circulation pump with safety valve, and splash lubrication.
Lube oil heater (Optional)
Standard fleetguard filter with the engine manufacturer
The brand of lube oil: Special lube oil for Nature Gas Gensets(Recommendation)
3.1 Coolant filling volume
Engine coolant filling volume(L)	12.3
Standard thermostat to adjust the temperature	83-95
(°C )
The maximum temperature of engine coolant	105
(°C)
Coolant Type	50% of demineralized water, 50% antifreeze (ethylene glycol antifreeze concentration between 40% -68%)
3.2 Oil filling volume
Lubricant minimum filling capacity(Sump+ Oil Filter) (L)	23.8
Oil pressure during normal operation(Idling) kPa	>103
Oil pressure during normal operation (Rated speed)( kPa)	276-414
Oil temperature(Sump) (°C)	121
Oil Class (Ambient temperatures >-5°C Ambient temperatures<-5°C)	15W-40 CH4 10W-30 CH4
4
Packaging Details:	Plywood case
Delivery Detail:	20 Working days after receiving the deposit

Green power Biogas power generator

 

BioGas generator: Natural gas /Biogas generator power range China High Efficiency Biogas Generator

Kanpor new energy series: nature gas generators, power range is from 24kw to 2400kw, 1500rpm, 50Hz, 400/230V adjustable.

Gas Type: BioGas generator

 

190 Series Methane Biogas Power Generator (50/60Hz)
Model	Prime Power		Continuous  Power (for 24-hr)		Engine Model	Rotation Speed RPM (50hz/60hz)	Alternator Siemens or Equal	No.of Cylinders & Type	Overall dimension  (L*W*H)(mm)	Weight (kg)
	KW	KVA	KW	KVA
KP-38B	30	38	24	30	4105G	1500/1800	1FC Series	4.L	2100*900*1500	1100
KP -50B	40	50	32	40	4135T	1500/1800	1FC Series	4.L	2250*900*1550	1350
KP -63B	50	63	40	50	4135AT	1500/1800	1FC Series	4.L	2250*900*1550	1450
KP -75B	60	75	50	63	6135AT	1500/1800	1FC Series	6.L	2250*900*1550	2000
KP-100B	80	100	64	80	6135T	1500/1800	1FC Series	6.L	2700*1000*1800	2250
KP-125B	100	125	80	100	6135T	1500/1800	1FC Series	6.L	2700*1000*1800	2300
KP-150B	120	150	100	125	6138T	1500/1800	1FC Series	6.L	2700*1000*1800	2450
KP-188B	150	188	120	150	12V135T	1500/1800	1FC Series	12.Vee	3400*1350*1850	3500
KP-250B	200	250	160	200	12V138AT	1500/1800	1FC Series	12.Vee	3570*1350*1850	3600
KP-300B	240	300	200	250	12V138AT	1500/1800	1FC Series	12.Vee	3700*1350*1900	3800
KP-375B	300	375	240	300	6190ZLT	1000/1200	1FC Series	6.L	4980*1760*2230	8900
KP-400B	320	400	260	325	G8V190ZLD	1000/1200	1FC Series	8.Vee	4566*2040*2200	10700
KP-500B	400	500	320	400	12V190DT	1000/1200	1FC Series	12.Vee	4566*2040*2200	11800
KP-563B	450	563	360	450	12V190ZDT	1000/1200	1FC Series	12.Vee	4790*2040*2212	11800
KP-625B	500	625	400	500	12V190ZDT	1000/1200	1FC Series	12.Vee	4790*2040*2212	12000
KP-625B	500	625	400	500	12V190ZDT-2	1000/1200	1FC Series	12.Vee	4790*2040*2212	12000
KP-750B	600	750	500	625	G12V190ZLDT	1000/1200	1FC Series	12.Vee	5260*2040*2500	12800
KP-875B	700	875	600	750	AD12V190ZLT	1000/1200	1FC Series	12.Vee	5800*2200*2500	15000
KP-1000B	800	1000	800	1000	H16V190ZLT	1000/1200	1FC Series	16.Vee	6070*2380*2776	22000
KP-1250B	1000	1250	800	1000	H16V190ZLT	1000/1200	1FC Series	16.Vee	6070*2380*2776	22000
KP-1375B	1100	1375	900	1125	H16V190ZLT	1000/1200	1FC Series	16.Vee	6070*2380*2776	22000
KP-1500B	1200	1500	1000	1250	H16V190ZLT	1000/1200	1FC Series	16.Vee	6070*2380*2776	22000
KP-1600B	1280	1600	1000	1250	H12V240ZDT	1000/1200	1FC Series	12.Vee	6710*2950*3000	32300
KP-2000B	1600	2000	1280	1600	H16V240ZDT	1000/1200	1FC Series	16.Vee	11000*4000*4000	39000
KP-2750B	2200	2750	1760	2200	H16V280ZDT	1000/1200	1FC Series	16.Vee	11900*4000*4000	44000
KP-3750B	3000	3750	2400	3000	H16V280ZDT	1000/1200	1FC Series	16.Vee	12000*4000*4000	46900

 

 

 

 

USA Googol will be emphasis on producing big horsepower engine with the developing direction on environmental type and save energy type. We will lead the developing and keep advantage in engine filed in China, and also we will follow the top level with the world technique. Our products will be mainly used for power generator set, construction, marine ship, kinds of industry usage.
 

Googol Engine Feature

All Engines will be 4 cycle stroke, P780 series is 6 cylinder in line P890/1120/1340/1780 series will be V-type 8/10/12/16 cylinder,Q2160/3240/4320/5400 series will be V-type 8/12/16/20 cylinder Turbocharged and water-air / air-air intercooler technology Smaller size, lower weight

1, Cylinder Block

High quality alloy cast iron for rigidity performance and good stability with the feature for reducing engine working vibration and noise. Wet cylinder liner with good cooling effect and work performance, more easy to replaced.

2.Crankshaft- Steel

Robust and fully balanced crankshaft design by integral  forging for a more steadily and higher strength and longer working life.The main bearing is produced by world leading quaternary spray coating process with long life and reliability.

3.Connect rod

Connect rod is made by advantage up broken type process with higher precision. It will lead to longer life for connect rod and bearing by increase the withstand impact.Steel piston is casting with aluminum alloy for better durability and boost engine output.

4.Cylinder Head and Valve

2 valves for P series and 4 valves for Q series per cylinder, Optimize the mixed air/fuel level which lead to an excellent fuel consumption rate and emission performance.High quality alloy cast iron for the cylinder head, one cylinder with one head, easy for maintenance and service.

5. Camshaft

Single camshaft for PV series engine and installed in the middle position of engine which lead to small size and low maintenance cost.

6. Intake & Exhaust System

Advanced turbocharger and water-to -air or air-to-air after cooler technology, ensure enough intake air and decrease the temperature, provide excellent emission performance.Pulse exhaust manifold increase the efficiency when engine run at lower load condition, and lead to excellent fuel consumption rate.

7. Fuel System

High pressure injection system make the fuel injector open pressure above 280bar, which lead to an excellent fuel consumption. Check valve in fuel lines improve reliability.

8. Lubrication System

Gear oil pump will supply the lubrication oil to all bearings, and cooling the piston inner through the cooling jet.

9.Cooling System

Great flux water pump provide effective cooling. Two water pump design for Q series engine, improve the performance at high load condition, and provide excellent emission performance.

10.Electrical System

24V DC starting  motor and 45A battery charging system.

 

 

Application & Gas Type: 

. Biogas (Landfill Gas, Wastewater Biogas, City Sewage Biogas, Farm Biogas, etc. ); 

. Natural Gas, Oil Field Gas, Shale Gas; 

. Coal Gas

. Distributed Energy System (Combined Heat & Power Plant)

 

Products Description

1.Specially-designed air valves, crankshaft, camshaft, pistons, ignition system and combustion chamber according to international brands gas engine technology(Googol, MAN, Guascor, Daewoo)

 

2.Adopting high-precision special gas engine speed governor: Precise speed governing, instant recovering ability so as to fit different loads upon the three signals: Rotating speed, load and temperature.

 

3.Economical and low-cost running: Lower gas and oil consumption.overhaul term: 18000~25000 hours

 

4.Using advanced intelligent Deep Sea 7510 genset controller: Capable computer chip, with full monitoring, control, alarm and protecting function, all-in-one configuration for all kinds of demands.

 

5.Electrical system: 24V cranking motor starting and battery charging system. Parallel operation with genset or city power grid for option. 

 

 Control system of biogas generator:

  a) Automatic alarm system: the unit has the acousto-optics alarm system and arrestor for any situation as the start defeat, the water is over temperature, the oil pulls down, over speed, over load and over current

  b) Operation display:

     i) Unit voltage, tri-phase load current and frequency display

     ii) Water temperature, oil pressure display

     iii) Fuel level, fuel temperature display 

     iv) Audible and visual alarm lamps and buzzers

 

 

advantage:

 

1) Professional diesel generator manufacturer, not trader.  

 

2) Decades' years of manufacturing and exporting experience.

 

3) Adopt International quality standards, to meet high quality requirement.

 

4) Good reputation for Reliable quality & Reasonable price. 

 

5) Strong technical support.

 

6) Advanced production line with skilled workers.


 

★ Why Choose Us

Kanpor generator 
1)The
structure is more compact, the big built-in muffler makes the noise lower;

2) Give up the traditional bottom air intake design, which can avoid dusts and other impurities inhalation and enlarge the area of air intake and discharge.

3)Separated output cable box, easy for cable connections (this kind of generator with soundproof canopy especially suitable for field construction and power tenancy);

4)The performances of weatherproof and soundproof are higher.

5)Material & thickness of canopy and frame,and others important business contents pls only email.

6)Guarantee:
Diesel generator set/Gas generator set/Alternator: 12 months from shipment date.

Gasoline generator set:6 months from shipment date.

Spare parts:3 months from shipment date.

Based on some special project, we can extended our warranty period.

7)Factory Inspection: the test items before delivery are mainly as follows:

1/.Each genset shall be put into commission more than 4 hours totally. They are tested on idle load, fully

load and 10% overload;

2/.The noise level is tested

3/.All of the meters on the control panel shall be tested

The appearance of the genset and all of the label and nameplate shall be checked.
WE ARE RELIABLE FACTORY!
Products Features:
1.We cooperate with famous diesel engine -Powered by Cummins, Perkins  Deutz , LovoL , Lister Petter, Doosan, Shangchai, Yarman, Foton-Isuzu, FAW, SDEC, Weichai, MTU, Ricardo, Jichai,ETC
2. Equipped with famous Brushless alternator - Optional Stamford, Leroy Somer, Marathon, Kwise,Kanpor, Mecc alte.
3. Equipped with 50°C radiator with fan, enough engine cooling system guarantee long time working
4. Equipped with advanced generator set control system, ATS system, remote control system, parallel operation system, optional control model, Deep sea, Smartgen , ComAp ,
5. Generator set use High-quality steel are thickness canopy -- 4MM to 6MM
6. Equipped with high density sound-absorbing material -- sound insulation, fireproofing
7. Generator equipped with 12V/ 24V DC battery with charger, battery connects wire.
8. Generator equipped with 10-12 hours fuel tank with fuel indicator, long time for working.
9. High protect class control box and power output box. IP55, Waterproof, Electric leakage protect, Breaker
10. New design of turn-back type for air inflow & air outlet which can reduce the noise and improve engine efficiency.
11. Beautiful & practicably design, Bottom hole for forklift, Water outlet & oil outlet for easy maintenance
12. Double open door on both sides of the Gensets. Spacious doors can check for every part of the engine and alternator.
13. All new design for diesel generator set of Silent, Supper silent, Soundproof, Trailer type, Container type.
14. Our generator set compliance with all main standards, such as : ISO9001 ISO 9002 CE GB/T2820, ISO8528,IEC34, CE, EPA Tier4 standard

★ FAQ

1.
Q.:What is your warranty period?

A.:Our warranty is 1 year or 1200 running hours whichever comes first. But based on some special project, we can extended our warranty period.

2.
Q.:Does your generator have global warranty?

A.:Yes, We kanpor genset supply the warranty.Also most of our products like Deutz,Cummins, Doosan,Yuchai,Weichai etc.power generator enjoy the global warranty service. And the alternator we use like Leroysomer, Stamford, marathon also enjoy the global warranty service, so you do not need to worry about the aftersales service.

3.
Q.:Can you accept OEM?

A.:Yes, we can accept OEM.

4.
Q.:What is your payment  terms?

A.:We can accept T/T 30% in advance, and the balance 70% shall be paid before shipment or L/C at sight.  But based on some special project and special order,we can do something on payment item.

5.
Q.:What is your delivery time?

A.:Our normal delivery time is 2 to 3 weeks. But if your order is using special engine and alternator, then the delivery time is longer.
 

6.
Q.:Where is your factory and how to contact?
KANPOR ELECTRICAL MACHINERY CO.,LTD

Factory Add.:No.88 Shimenyuan Industrial Area,Fu'an,Ningde,Fujian province China

Head Office:2802-03, Bld 1#, The Central Fifth Avenun, Taijiang Area, Fuzhou, Fujian, China

Mr Kevin Lu 
 

kanpor.en.made-in-china.com 

http://kanpor.en.made-in-china.com 

http://kanpor.en.made-in-china.com